The 3PO Model: Opening the Door to Profitability & Creating Sustainable Transformation

In interview, manufacturing, manufacturing operations, operational excellence, Q&A by Alicia CheungLeave a Comment

Q&A with EngiLifeSciences Daniel Martinez is a 30-year veteran as an international management consultant with vast experience developing and implementing large-scale people-oriented performance programs and strategic interventions with Fortune 500 companies globally. Currently, Daniel is the Vice President of Strategic Partnerships at EngiLifeSciences. In this role, Daniel is focused on engaging and creating awareness with Executives on opportunities, insights and trends in the industry. In March 2019, Daniel will join over 250 industry peers at the American Manufacturing Summit to exchange ideas around the impact of market dynamics and new technologies for current and future manufacturing, operations and supply chain leaders. Prior to the summit, Generis spoke with Daniel to discuss the 3PO model and how manufacturers can achieve operational excellence by implementing this methodology. In this eBook, we examine the benefits of leveraging the 3PO model, what manufacturers must do to onboard 3PO and the barriers and trends that impact a company’s operational effectiveness.

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Manufacturer Exits Paper Trail – Moves to a Software Path for Better EHS Management

In aerospace, biomanufacturing, manufacturing, manufacturing operations, operational excellence by Harshini SrikanthanLeave a Comment

It was really a matter of getting with the times. PACE Industries, a U.S.-based die-casting company, was not unlike many organizations struggling to manage environmental, health and safety (EHS) processes. They were looking to get out of the old world of paper and Excel spreadsheets and into the modern age of intelligent digital reporting. A company with a history dating to the 1970s, PACE was buried under a spreadsheet mountain of incident reporting from 12 divisions and 21 locations throughout the U.S., plus two plants in Mexico. It’s a busy place. You name it, and PACE probably manufactures it, taking aluminum, magnesium and zinc, melting it down, putting it in high-pressure molds, and literally turning it into thousands of parts. Everything from components for the automotive and lighting industries, to barbecue grills, and even guidance chips for missile systems. Suffice to say, paper-based processes simply weren’t cutting it.

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Empowering Smart Manufacturers with IIoT Centric Results – A Memex Ebook

In manufacturing, manufacturing operations, Smart Factory by Harshini SrikanthanLeave a Comment

The Industrial Internet of Things (IIoT) or Industry 4.0 as some call it is all about real-time data that can be shared by Operators and Engineering, Production and Management teams to improve productivity and ultimately profit. To do that, every machine, whether old or new, must be embraced as a node on the corporate network. Once that connectivity occurs data starts flowing. Everyone on the shop floor right up to the top floor can take advantage of dashboard reports on any Web-enabled device to check the status of single or multi-plant operations to any level of detail they require. We asked Memex, what is your advice to manufacturers who are trying to stay ahead of their competitors in such a fast-paced industry, especially in the IIoT (Industrial Internet of Things) era?

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Siemens’ White Paper: Product Realization For A Collaborative Approach in Aerospace and Defense

In aerospace, manufacturing, manufacturing operations, product development, production efficiency, Uncategorized by Harshini SrikanthanLeave a Comment

As the Aerospace and Defense industry experiences a drastic change, companies are now facing the challenge of keeping a competitive advantage in the industry while maintaining customer priorities. With changes in regulatory requirements and a demand for high accountability on program performance, to stay highly competitive in the industry, aerospace companies must submit attractive bids. Aerospace and defense companies must enhance collaboration between design and manufacturing by implementing a process-driven product lifecycle management (PLM) approach to include manufacturing engineering at all levels of program development. To find out how aerospace and defense companies can drive profitability, reputation and successfully execute aerospace and defense programs, read Siemens white paper, here.

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Memex: Measuring Manufacturing Excellence

In IoT, manufacturing, manufacturing operations, Smart Factory by Harshini SrikanthanLeave a Comment

“MEMEX is a globally recognized industry leader. Its smart manufacturing tool-kit makes data-driven manufacturing happen every day for customers intent on realizing the promise of IIoT and Industry 4.0. MERLIN Tempus software is the foundation of that tool-kit. MERLIN delivers a 10%-50% average productivity increase and achieves payback in less than four months with an Internal Rate of Return greater than 300%. Memex has been recognized as a global leader in the manufacturing M2M (machine-to-machine) field and is continuously improving its products to better suit the needs of the manufacturing world.  Its flagship product, MERLIN, is the premier industrial Internet platform solution for manufacturing.  It is a hardware and software machine monitoring solution, a Manufacturing Execution System (MES), and is an industrial Internet communications platform that connects the last meter to the machine. Memex maintains an active R & D department where it is able to manufacture its products, provide technical support, develop software and provide training.”

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How Real-time Dynamic Scheduling Can Change the Game

In Continuous Improvement, cost management, cost reduction, costing, facilities, facility, manufacturing, manufacturing operations, operational excellence, Plant Location by Harshini SrikanthanLeave a Comment

In most high-mix discrete manufacturing, the concept of plant floor management can be misleading, as schedules cannot be carried out, production analysis is often too late to create impactful changes, and there is no visibility into bottlenecks, WIP or order status. Fortunately, Real-time Dynamic Scheduling is now available and can create improvements in plant floor management by coordinating among four functions: production planning, execution, tracking, and analysis.

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XPO’s Whitepaper: Aerospace Logistics

In aerospace, automation, business, cost management, cost reduction, Lean manufacturing, manufacturing, manufacturing operations, product development, production efficiency by Harshini SrikanthanLeave a Comment

XPO Logistics has partnered with a major Aerospace company whose rotorcraft manufacturing unit recognized an opportunity to successfully increase efficiency at its manufacturing operations. The aerospace company’s plant held 20 storage areas that occupied significant space and delayed the flow of goods to the manufacturing line. In addition to that, assembly mechanics spent excess time looking for and unpacking individual parts and disposing of packaging materials, which increased the cost of labor. In order to increase efficiency within the Rotorcraft manufacturing unit, XPO implemented a comprehensive solution that supported Lean manufacturing strategies, including: Off-campus storage of all materials Management of more than 85,000 SKUs of high-value inventory Assembly of tools and parts into ergonomically designed prefabricated kits JIT delivery of material tot he point-of-use location XPO’s major engagements with this aerospace client include a defense contract, a rotorcraft contract, support in the launching of a new commercial airliner, and the creation of both an aggregated standards network and a comprehensive aftermarket support network for both current and legacy aircraft models.   To read more about XPO’s partnership,  click here.  

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Common Obstacles to Receiving Product Approvals for Global Markets – An Ebook by CSA Group

In emerging technology, healthcare technology, Internet of Things, IoT, Life sciences, manufacturer, manufacturing, manufacturing operations, medical device by Harshini SrikanthanLeave a Comment

As social, economic, technological and environmental factors changes at a rapid rate, so are medical devices and healthcare equipment. The consistent changes are bringing complex challenges that require manufacturers to keep up with the rapid pace of innovations, while still maintaining safety for both professionals and inexperienced home users. Many companies only have experience with single-country access and therefore may lack understanding and expertise of regulatory or technical requirements in other countries. With such a wide array of regulations from country to country, companies can struggle with how to begin the process of meeting the required conformity for their target markets. This issue can be compounded by a lack of internal resources dedicated to compliance issues. In this constantly changing environment of safety, conformity, and market access requirements, it is even more important to not only respond to the regulatory needs of today but anticipate those of tomorrow. CSA Group’s Ebook, Common Obstacles to Receiving Product Approvals for Global Markets, explores the common challenges and misconceptions in product approvals, the key stakeholders involved in the approval process, the geographical differences in the approval process, the role of a third-party testing agency, and clearing common hurdles to product approvals. To access the ebook, click here.

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Averna’s Q&A Ebook: How the Internet of Things is Transforming the Medical Device Industry

In automation, Continuous Improvement, cost management, cost reduction, design, design engineering, emerging technology, healthcare technology, innovation, Internet of Things, IoT, manufacturing operations, medical device, medtech, technology, testing by Jennifer MiraraLeave a Comment

The ‘Internet of Things’ is transforming the medical world, allowing more patients to be looked after using real time data. Combining Wi-Fi and Bluetooth capabilities with current technology is allowing for a faster, more resourceful and satisfying experience for both patients and employees. With the Internet of Things(IoT) reinventing the technological landscape so rapidly, companies are struggling to keep up with the latest innovations. Companies must now test the wireless capabilities of all their medical devices to ensure their products feature seamless connectivity. With more tests being conducted and the rise of IoT, competing companies have introduced robots to automate processes in order to reduce costs. Robotic-driven production has become more economical, as robots can perform routine tasks without fatigue at a faster pace. So, how can OEMs in the medical world stay ahead of their competition with all this technological development? One way is to work with a company that excels at Design for Test (DFT) and design for manufacturing (DFM). Companies can also capture and analyze up-to-date test data. For more ways to stay ahead of the competition despite the constant changes in technology and for a deeper understanding of IoT and its impact on the medical device industry, read Averna’s Q&A Ebook here. Averna is a worldwide Test & Quality leader. Their talented team includes hundreds of engineers, system architects, developers, project managers and other professionals, as well as a network of partners such as National Instruments, Keysight Technologies …

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Flexible Circuit’s Ebook: Information and Applications for the Medical Device Market

In automation, business, cost management, cost reduction, costing, design, design engineering, emerging technology, Engineered Plastics, healthcare technology, manufacturer, manufacturing, manufacturing operations, medical device, medtech, operational excellence, product design, product development, production efficiency, wearables by Jennifer Mirara

Flexible Circuit’s ebook explores and identifies solutions to the following industry challenges: How have intelligent devices(and the ability to share realtime data) driven significant growth of electronics within the medical device market? What is driving the significant use and growth of Flexible Circuits (FPCs) in the medical device market? What are the key considerations in choosing an FPC manufacturer? How can organizations attain cost savings when using flexible printed circuits? To view their full e-book, click here.  

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